Tuesday, 15 April 2014

2006 Warwick bass with broken truss rod

The truss rod came loose in the anchor, it was threaded and then peened like the old Gibson truss rods. Unfortunately the peening broke the thread.

The fingerboard had to be removed.  Heating the fingerboard with an old clothes iron softened the glue. One hour of slow but sure with a pallet knife,  inserted between the fingerboard and the neck, separated them.

Next the filet piece has to be removed. Hot iron, screwdriver... a little less time.... the filet came out in three pieces. It was glued together and straight on an offcut (to the left of the fingerboard in the third picture), and then used as a template for the new one.

Brazing the existing anchor on the rod was opted over making a new anchor, threading it and peening again.

Glue on the fingerboard, neck and truss rod slot was removed. The neck was reassembled, and glued back together, without any issues. I like to use surgical tubing to clamp a fingerboard. It applies a tremendous amount of pressure, evenly and is somewhat self centering. Clean up is a bit tedious. 

The truss rod works perfectly and there is no evidence of the repair work.

Thursday, 13 February 2014

Broken headstock Garrison guitar

I used a coffee can to scribe the circle and inlaid a piece of walnut. The walnut is book matched, it allowed me to fit the outside of headstock and trim the inside to make it fit. Normally you could trim to the outside of the head stock but I was fitting this inside the head stock binding.

Wednesday, 12 February 2014

Fractured Framus Texan

I thought I'd have to replace the whole side but as I started repairing the structure, I thought "I can fix this". The cracks were doable, the missing pieces were the real challenge.

Tuesday, 11 February 2014

Gluing back braces

There are a few ways of clamping lose back braces. You can use a small turnbuckle as a spreader clamp or wedge a small dowel between the brace and the top.I posted some pictures of my brace jack a while ago.

I prefer this jig when the lose brace is close enough to the sound hole, it allows greater control and pressure.

Friday, 13 September 2013

New thinline

As promised pics of the thinline lapsteel.




Kysoti

John Sharples